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Integrated DC-DC Conversion

People:
Hanh-Phuc Le, Prof. Seth Sanders, Prof. Elad Alon

CMOS chips have evolved to operate at steadily lower supply voltages and increasing power densities, leading to drastic reductions in the required impedance of the supply distribution network.  For example, today’s 1V, 100A microprocessors require a supply impedance of ~1mΩ, which is extremely challenging to achieve across a broad range of frequencies.  Indeed, this impedance requirement limits the amount of current that can be efficiently delivered onto the die, limiting the ability to improve performance by integrating additional cores.  Furthermore, supporting multiple independent supply voltages on the die (for improved power management) is currently very challenging due to the impedance degradation associated with heavily partitioned package power planes. 

In order to overcome these challenges, in this project we will study, design, and fabricate fully integrated voltage converters that maximize the overall efficiency and robustness of high-performance digital chips.  To allow for multiple on-chip supply voltages and simplify the board- and package-level power delivery networks, we will focus on an architecture consisting of many distributed, fully-integrated switching regulators (for efficient conversion of a single external high-voltage supply) combined with parallel linear regulators to control the AC impedance.  Since the parallel linear regulator can be designed to spend minimal power in setting the effective supply impedance [1], the switching regulator can be optimized purely for conversion efficiency.  As an additional benefit, integrating the voltage converter onto the die relaxes the impedance requirements of the global supply, potentially leading to significant simplifications in the complexity of the package and PCB power distribution networks.
 

Fig. 1: Example On-Die Switching Converter and its Peak Optimal Efficiency vs. Power Density.